bevel planetary gearbox

bevel planetary gearboxes
Ever-Power planetary gearboxes are small power packs for coaxial applications where higher torques are required in limited spaces. Users reap the benefits of compact top-class drive technology with especially high power densities and totally smooth running actually at high speeds.
Angular gearbox with solid shaft with key
Ratios: i [-] 60.0 – 210.0
Max. acceleration torque: T2maxzul [Nm] 1063 – 32470
Nominal torque upon output shaft: T2Nzul [Nm] 800 – 23000
Max. backlash: j [arcmin] 20
Max. input swiftness: N1maxzul [min-1] up to 5250
Correct angle drives offering the output options of spiral bevel gears with actually higher ratios. Input aspect planetary stage in four sizes, ideal for any motor desired. Outdoors spiral bevel stage for powerful options such as hollow shaft, shrink disk, straight sided splined bore and internal involute spline. Gearbox sizes could be mixed and optimised for maximum output torque capacity.
Gearbox size 9 gearbox sizes available
Ratios Up to 60:1
Higher ratios on request
Max. torque Up to 2.050 Nm
Higher torques on request
Max. velocity Up to 3.000 min-1
Higher speeds on request
Backlash ≤ 8′
Reduced backlash ≤ 4′
Output shaft diameter From 14 to 65mm based on the gearbox size
Engine shaft diameter From 8 to 55mm depending on the gearbox size
Gear arrangement Plenty of differents gear plans available
Bevel gearboxes can be realized using bevel gears with directly, helical or spiral teeth. The axes of bevel gearboxes usually intersect at an angle of 90 degrees, whereby other angles are also fundamentally possible. The path of rotation of the drive shaft and the result shaft could possibly be the same or opposing, depending on the installation circumstance of the bevel gears.
The simplest kind of bevel gearbox includes a bevel gear stage with straight or helical teeth. This type of gearing can be cheaper to produce. However, since only little profile coverage could be realized with gearwheels with directly or helical tooth, this bevel gearbox operates quietly and has less transmittable torque than other bevel gear the teeth. When bevel gearboxes are found in combination with planetary gearboxes, the bevel equipment stage is usually understood with a ratio of 1 1:1 in order to increase the transmittable torques.
Another version of bevel gearboxes results from the usage of spiral gearing. Bevel gears with spiral teeth could be in the type of spiral bevel gears or hypoid bevel gears. Spiral bevel gears have a high degree of total protection, but are already more expensive to produce than bevel gears with directly or helical teeth due to their design.
The benefit of spiral bevel gears is that both the quietness and the transmittable torque could be increased. High speeds are also possible with this kind of gear teeth. Bevel gearing generates high axial and radial loads during operation, which can only become absorbed at one side due to the intersecting axes. Particularly when it is used as a quickly rotating drive stage in multi-stage gearboxes, special interest must be paid to the assistance life of the bearing. Also, unlike worm gearboxes, self-locking cannot be understood in bevel gearboxes. Whenever a right angle gearbox is needed, bevel gearboxes can be used as a low-cost alternative to hypoid gearboxes
The benefits of bevel gearboxes:
Use when set up space is limited
Compact design
Can be coupled with other types of gearbox
Fast speeds when spiral bevel gears are used
Low-cost alternative to hypoid gearboxes
The disadvantages of bevel gearboxes:
Complex design
Lower efficiency level than planetary gearbox
Noisier
Reduce torques in single-stage tranny ratio range
Ever-Power is engaged in neuro-scientific manufacturing Bevel Planetary Equipment Box with optimum design feature and most advanced technology of enhancing the geometrical precision of the gear teeth profile with the team of experienced experts. We are a leading producer of planetary gearbox in China.
• Reduction Ratios : 3: 1 to 50000 : 1
• Ranked Torque : 0.5 Kg-m to 100000 Kg-m
• Insight Power : 0.25 HP to 100 HP
• Input Acceleration : 1440 RPM, 960 RPM, 720 RPM
• Prime Mover : Electric Motor / Hydraulic Motor
• nput Type : Hollow Input/ Free
Ever-Power Bevel Planetary Equipment Boxes consist of an Internal toothed Ring Gear to which are arranged 3 Planet mounted on the Planet carrier engaging also with the Sun Equipment (Pinion) and reduced Result rate is taken through World Carrier and Ring Equipment is remain stationary. Output shaft preserving the same direction of rotation as Insight.
Ever-Power Bevel Planetary Gear Boxes trusted in Material Handling Equipments, Mechanical Industry, Sugar Industry, Cement Industry, Chemical Industry, Food Industry, Building Industry, Agricultural Industry, Power Industry, Cellular Cranes and Over head Cranes etc
Ever-Power Gear Transmissions provides Foot Mounted Planetary Gearboxes, Flange Mounted Planetary Gearboxes, Shaft Mounted Planetary Gearboxes, Agitator Mounted Planetary Gearboxes, Planetary Geared Electric motor, Planetary Winch Drive, Planetary Creep Drive, Planetary Sugars Crystallizer Drive, Bevel – Planetary Drive, Durable Planetary Drive ,Custom Build Planetary Gearboxes, Equivalent Planetary Gearboxes to Imported Gearboxes
Ever-Power Planetary Equipment Boxes are Solid Insight, Solid Output, Hollow Insight, Hollow Output, Solid Output Splined Shaft, Solid Input Splined Shaft, Hollow Result Splined Shaft, Hollow Insight Splined Shaft. (IS:3665-1966 and DIN 5480)
Ever-Power Bevel Planetary Gear Boxes are produced from excellent quality raw material such as for example Alloy Steel EN8/EN9, EN19, EN24/42,EN36c,, 16 MnCr5, CrMo4, SAE8620, MnCr/20, MnCr5/EN353, Cast Steel IS:1030, Gr2, IS :2707 Gr2, Cast Iron CIGR 25/30, GGG40/50 OR SGI Case Carburised Steel and Hardened Steel.
Ever-Power Bevel Planetary Gear Boxes are highly efficient, Compact in Size, having high Shock Load Capacity, suitable for Continuous Cyclic Loads, Reversible Drive, Installation in virtually any Position, Torque Multiplication, Input and Output Rotation in same direction
The bevel planetary selection of gearboxes is of modular design and is developed and designed to specifically meet the multiple requirements of our customers. The mixture of ground gears and precision equipment components ensures performance performance and high uptime. The present range of bevel planetary gearboxes contains four sizes, each as solitary, dual or triple stage design. This allows overall tranny ratios from i = 3:1 to i actually = 512:1 to become recognized. Each gearbox variant is also available as precision design with reduced backlash.
Innovative solutions for most applications and many options – often special customized solutions – are essential parts in the portfolio of Ever-Power
Case – hardenend and ground ring gears
Case – hardenend and floor planet gears and sun
pinions guarantee high transmission quality and long
lifetime
Low Backlash
Easiest mounting of engine through flexible flange
system
High flexibility with verified hollow drive shaft system
Integrated axial length compensation to compensate
for thermal expansion of the motor shaft
High efficiency and easy running right through high tooth
flank quality, world gears with needle roller bearings
and top quality lubricant
High torsional stiffness and high emergency away torque
through robust design and optimized gear geometry
Four sizes of gearboxes for output torques between
6 and 270 Nm
Available ratios from we = 3:1 to i = 512:1
Lifetime lubrication
Universal mounting positions
Protection class IP64
Smooth working achieved through the usage of spiral
bevel gears (Gleason type)
Quick availability and short delivery times.
7 harmonically created sizes, from 3,900 Nm to 35,000 Nm of nominal torque,
Up to 4 decrease stages
Bevel Planetary Gearbox Particular seals (labyrinth seals or double seals with individual grease-filled chamber) that protect against lubricant leakage and contamination.
Result hollow shafts: cylindrical with keyway, cylindrical hollow shaft for shrink disk, and splined shaft.Input variations with adaptors for IEC, NEMA and hydraulic motors, flexible and fluid couplings, clutches and torque limiters.
Accessories such as torque arms, shrink discs, backstops and brakes, essential oil filtering and cooling systems.
Shaft Mounted Bevel Planetary Helical Gearboxes
These small shaft mounted Ever-Power gear reducers include a mixture of planetary and bevel helical gears that takes benefit of the strengths of each technology: compact size, reliability and easy maintenance. The BPH series of right angle gearboxes combines one slower helical stage with a pair of Gleason bevel gears and a number of planetary stages. The look of the compact gear devices is based upon precise analyses using FEM methods, which means performance, duration and silence. These lighter, smaller sized equipment reducers surpass traditional solutions, ensuring shorter production instances and lower creation costs.
Technical Data
Nominal Torque 3,900 … 35,000 Nm
Transmitting Ratio up to 2,000 iN
Certifications: Certification ISO 9001
Sectors: Hoisting & Cranes Systems | Plastics & Rubber Technologies
Ever-Power provides a complete drive whose components are optimally matched.
Higher radial loads than comparable drive solutions.
A planetary gearmotor is more cost-effective when compared to a stand-alone planetary gear device, adapter, coupling, and engine.
A planetary gearmotor is more compact (shorter), as intermediate components such as adapter flanges and couplings are not necessary.
Numerous variants ensures ideal adaptation to the application form.
Finely graded gear ratios due to the high variance of the Ever-Power gearmotor in the input end.
Short delivery moments for regular variants of 4 – 16 weeks, based on the frame size.
Standardized planetary gearmotors up to MN2 = 631 kNm as catalog products.
The mandatory data and dimension sheets for project planning can be found immediately via comprehensive documentation (catalog, operating instructions).
Quick creation of 3D models and 2D dimension sheets in the freely available DriveCAD tool.
Comprehensive range of additional components available from the entire Ever-Power modular concept.
Comprehensive worldwide sales and service network.
Ever-Power as program and solution provider exactly who supplies complete drive systems from one source.
Ever-Power is China s leading manufacturer of Planetary Gearboxes for market applications in material managing, sugar, marine, defense, cement, chemical, food, power, agriculture and more. Ever-Power planetary gearboxes possess modular design, great quality, high energy effectiveness, low noise, long services life, high radial loading capability, and all at affordable prices with stellar Ever-Power support. Our quality range contains Planetary gearboxes for vertical roller mill drive, bucket wheel drive, slew drive, roller press drives, sugar mill drives with foot and shaft installed.
All Ever-Power planetary equipment units can be found in high capacity ranges with confirmed Ever-Power quality. Ready obtainable sizes guarantee not merely a sizable torque spectrum but also something range that provides you with multiple choices. Make the most of the flexibility Ever-Power provides, leverage the advantages of Ever-Power planetary gear units. Right here, you will see off-the-shelf, highly sophisticated drive and gear device solutions. Our standard item range already includes solutions for a big number of particular requirements that need to be taken under consideration in a great selection of applications.
Ever-Power also manufacturers helical planetary gearbox and bevel planetary gearboxes. These planetary gearboxes are deployed in demanding industrial environments including Packaging, Textile, Chemical, Sugar, Material Handling Tools, Mining, and Metal industries.