What exactly are gears and gearboxes? A gear is definitely a rotating machine part featuring cut tooth or cogs, which is supposed to mesh with another toothed part in order to transmit torque. In a layman’s language, gears are probably the most crucial parts of any motors and machine which help to boost the torque output by providing gear decrease and adjusting the direction of rotation. Several gears working with each other in tandem are known as transmitting or gearbox. Geared products are more likely to change the swiftness, torque, path of a power resource.
Types Of Gears And How Are They NOT THE SAME AS Each Other?
Spur Gears
Spur gears are the most typical items used in a string for large gear reduction. The teeth of spur gears are directly and are installed in parallel on different shafts.
It’s advantages:-
They offer constant velocity ratio
They are highly reliable
They are simple and easy with regards to making/ manufacturing
They are mostly used to transmit large amount of power
Helical Gears
Unlike Spur gears, Helical gears and Helical Gearbox both have the capacity to conduct a easy operation. One’s teeth on a helical equipment cut at an position to the face of the apparatus. So, during the procedure when two of the teeth begin to engage, the contact is gradual- starting at one end of the tooth and maintaining contact as the gear rotates into complete engagement. When it comes to transmissions, helical is the most commonly used gears and it actually generates large amounts of thrust.
It’s Advantages:-
The angled teeth engage more steadily than do spur gear teeth to ensure that they are able to run more smoothly.
Helical gears, and also helical gearboxes, are highly durable and ideal for high load applications.
It can transmit movement and power among either parallel or correct angle shafts.
Bevel Gear
Bevel gears are mostly used to improve the path of shaft’s rotation. They have teeth in straight, spiral, hypoid shapes. Every one of a kind, for example, straight teeth have similar characteristics to spur gears while spiral operates exactly like helical gears because they produce less vibration.
It’s Advantages:-
Bevel are such sort of gears that means it is possible to change the operating angle.
The variety of teeth on each wheel allows mechanical advantage to be changed.
Worm gears
Most of the Industrial Gearbox Ever-Power prefer providing Worm Gears with their valuable clients since it can be used for large gear reductions. The setup was created so that setup can change the gear, but the equipment cannot convert the worm. The position of the worm is usually shallow and for that reason, the gear is used in conveyor systems for brake or emergency quit.
Its Advantages
Worm Gears operate more silently and smoothly
They are self-locking
They occupy less amount of space
They have good meshing efficiency and thus, can be used to lessen speed and increase torque.
Why Helical Gears?
Helical gears are cylindrical gears whose teeth aren’t parallel to the axis of rotation. One’s teeth are angled and appear as a segment of a helix that makes it transmit power between parallel or correct angle axes. The primary difference between a helical gearbox and others is that the teeth type a helix and has the potential to perform more quietly. Another advantage of using these gears are that they will have more capability to transmit load between two parallel shafts as compared to the comparable module and comparative width of spur gears. And of course, there will be less wear and tear as the strain will become distributed between several teeth.
Its Application
Most of the reputable Industrial Gearbox Suppliers recommend helical gears to work under heavy load effectiveness and of course whenever we need silent operation such as for example automotive applications.
Fertilizer industries, printing industries, and earth-moving industries
Steel, rolling mills, power and port industries
Textile industries, plastic industries, food industries, conveyors, elevators, blowers, compressors, oil industries & cutters.
Addition to the over applications, there are various others. The overall app of helical gears and helical gearboxes are widespread. Keep an eye on the space to learn more.
EP series helical gearbox can be utilized 
in the medium and heavy-duty industrial applications of the power transmission market.
Apart from regular range, Helical Gear Boxes are also customized to match individual requirement or as per specs provided. Please feel free to discuss your requirement and we will be pleased to make suitable suggestions.
Product Specification
Helical Gearbox Unit Sizes : 80, 90, 100, 112, 125, 140, 160, 180, 200, 225, 250, 280, 315, 355, 400, 450, 500, 560, 630
Transmission Ratio : 1.2 – 637
Input Power : 0.61 KW to 5,000 kW
Torque : Up to 117,000 Nm
Gear Ratios : Up to 130:1
Helical Gearbox Standard Applications
For applications > 50KW Agitators, Conveyors, Crushers, Cranes, Bigger Ball Mills, Mixers, Aerators, Fin Cooler Drives, Kneaders, Thickeners Case hardened and Profile ground Metal Gears with inclined tooth to transmit the torque between parallel / Correct Angle shafts with minimum noise.