helical worm gear motor
Helical-worm gearmotors
Due to their style and from being combined with a helical gear stage, the helical-worm gearmotors S..DR.. have especially high efficiency. They are also extremely low-noise and therefore avoid high noise emission levels.
Low-noise continuous operation: gear unit combination optimized regarding efficiency
Do you expect a drive solution to impress you using its high level of performance and efficiency? If so, we’d recommend our high-quality helical-worm gearmotors EP for you. These can be implemented separately in the modular program. In this manner, they offer you a massive range of sizes, gear ratios and electric motor sizes.
However, their greatest strength can be their running smoothness and their incredibly low noise development. One thing is for certain – With the helical-worm gearmotors EP you opting for a powerful drive solution that you will hardly also hear.
The overall concept also offers you many more practical product characteristics and benefits. Included in these are the significantly higher efficiency of the helical-worm combinations instead of single helical-worm gear devices. This is how you save extra energy in the operation of your systems and are able to noticeably decrease ongoing operating costs.
You will receive the low-noise helical-worm gearmotors EP. – to fit your person requirements – with a wide range of AC motors. Furthermore, you can freely configure all of the relevant properties. In this manner, you can effectively make use of all the benefits offered by this mixture of low-noise helical-worm gear unit and performance-optimized engine. Even greater variance can be achieved thanks to the optional flange or foot-mounted style and by selecting between solid and hollow shaft.
Save time and money
By opting for among our gearmotors, you are already saving money and time with this selection and task planning. The reason being our modular system enables a multitude of combination options for gear units and motors. You can consequently reduce operating costs, depend on an extended service life and reap the benefits of simplified maintenance that is characteristic of our brand.
Helical-worm gear units
Helical-worm combinations with significantly better efficiency than single helical-worm gear units
Very low-noise operation
Available variants:
Foot- or flange-mounted
B5 or B14 flange-mounted
Solid or hollow shaft
Hollow shaft with keyed connection, shrink disk, splined hollow shaft, or Ever-Power
More on helical-worm gear units of series EP
AC motors
Combine the helical-worm equipment unit with this AC motors:
Characteristics
Quiet and reliable transmission of torque
High overload capacity
Hardened steel worm equipment and bronze alloy worm steering wheel provide exceptional strength and long service life.
Optional heavy duty bearings deliver high radial and axial load capacity
High strength cast iron housing (SK02050 – SK43125)
Lightweight, corrosion-resistant aluminum alloy housing (SK02040.1)
Application Specific Solutions
Fields of use
Intralogistics
Material handling
Presses
Version
Solid and Hollow shaft (keyed, shrink disc ) Designs
Obtainable in footed, shaft install or flange mounted configurations
Right Angled gear units
Your advantages
Economical operation
Low noise
High permitted overhung loads
Helical-worm Gearmotor S Series
S series
Ever-Power helical-worm gear systems are helical/helical-worm combinations, so they are better than normal helical-worm gear units. Due to their outstanding effectiveness, these drives can be used in every industrial sector and customized to individual torque and speed requirements. The reduction ratios afforded by the helical-worm equipment stage and the reduced noise levels during operation make these gearmotors ideal low-cost solutions for basic applications.
Available versions:
Foot-mounted or flange-mounted
B5 or B14 Flange-mounted
Solid or hollow shaft
Hollow shaft with keyed connection, shrink disc, splined hollow shaft
Helical worm geared motors
Tough, compact, eye-catching!
Because of the unique combination of optimized worm wheel materials with special lubricants, optimized form, this powerful motor achieves high degrees of efficiency and torque. The housing machined on all sides enables diverse mounting options. Dual chamber shaft seals are used as standard.
The reduced contour design makes it ideal for implementing applications e.g. in the meals industry. The housing does not have any recesses, which simplifies cleaning – an especially essential feature for areas with stringent hygiene requirements.
Technical Data
Number of sizes:6
Power Range:0.12 – 7.5kW
Output torque range:50 – 1,300Nm
Ratio:3 – 3,400
Output option:output shaft, result shaft on both sides, hollow shaft, hollow shaft with shrink disc
Assembly/installation:uniblock, flange, torque arm, foot
Course 12 Helical and hardened and ground worm gears: Provides higher efficiencies and greater torque capability in smaller sizes.
Multiple Input Options: Essential gear motors, in . or metric shafts, NEMA, IEC, and servo adapters provide unmatched drive versatility.
Multiple Output Choices: Hollow bores and shrink disks for shaft installation, inch and metric output shafts, installation pilots and flanges offer an array of design solutions.
UNIBLOCK Housing: For maximum rigidity universal mounting on five sides or via a torque arm.
Sealed for Washdown: Keeps contaminants and water out.
Worldwide Engine: Multiple leads and windings for globally multi volt/Hz requirements plus modular design to accept brakes, encoders or pressured cooling.
EP gear motors are economical, right-angle, worm-geared motors that install easily in the tightest applications. Economical right angle worm geared motors established new requirements for reliability, performance and economic climate with unparalleled features including hollow shafts in the smallest sizes. An inverter friendly style provides for easy integration right now and a future proof option. The EP gear engine offers total flexibility in mounting options includes shaft, base, face, and flange solutions. The electric motor terminal box could be mounted in alternative positions rotated in 90º steps around the engine frame providing for unparalleled integration options.
EP gear motors comply with North American and International specifications, including NEMA, IEC, CSA, and CE, the EP series allows for worldwide acceptance, a true total answer for our global clients.
Excellent protection of IP65 acc. to IEC 529 assures you that the EP series is dirt tight and hose evidence,and can be used outside or in wet and dusty environments without the use of additional enclosures. Complete rated output is offered by the result shaft of the unit.
Product Features
Power ranking up to 5,5 kW.
Torque 25 … 1.000 Nm
Output Speeds 0,2 … 300 min-1
versatile installation possibilities
Completely enclosed, sealed against dust and water spray
Lubrication change initial after 15000 hrs
Low noise gearing
Mains connection 110 … 690V, 50/60Hz
Enclosure IP65 (Standard), IP66 (Optional)
Connection Regular with CAGE CLAMP®
Additional features:
Connecting with Connect connectors.
With integrated inverter up to 7,5kW.
EP-Mark
CSA, UL, ATEX, GOST, CCC, ISO9001, ISO14001, OHSAS18001
Motors according to EN 60034
Corrosion category based on DIN ISO 12944-5
C1, C2, C3, C4, C5-We, C5-M
Because of the unique mixture of optimized worm wheel materials with particular lubricants and optimized shape, this powerful geared engine achieves high levels of efficiency and torque. The reduced contour design makes it ideal for implementing applications electronic.g. in the meals industry. The housing does not have any recesses, which simplifies cleaning – a particularly important feature for areas with stringent hygiene requirements.
Nominal torque: 50 – 1300 Nm
Rated power: 0.12 – 7.5 kW
Ratio: 3 – 3400
The 800BR contains a broad selection of compact, durable helical gear drives with extended life performance features and simplified maintenance. The utilization of condition of the artwork helical and worm equipment combinations affords optimum functionality fulfilling a wide variety of ratio requirements. The 800 BR can be functionally interchangeable with many major manufacturer’s drives.
SPECIFICATIONS
Dual and triple reduction ratios from 8:1 to 900:1,
4 case sizes – 830, 840, 850, 860
All models shipped pre-lubed for your unique mounting position with KluberSYNTH UH1 6-460
Available in NEMA C-face flanged and immediate input
Projecting and hollow output shafts
Available accessories
Output flange kits
Torque arm kits
Base kits
Output shaft kits
Product Features
Available in nontoxic white-colored (BK) and stainless epoxy finish (SBK)
Available in hollow or projecting output shafts
Dual and triple reduction ratios
Flanged or foot mounted
All products adaptable to flooring, sidewall or ceiling mounting
Helical worm geared motor
0,12 – 5,5 kW
4 – 996 Nm / 6 – 316 rpm
Stober MGS S helical worm geared motor
Efficient small right-angle geared electric motor. A favorably priced choice for the standard jobs anticipated of a right-angle drive.
5 gear sizes (S0 to S4).
Motor power 0.12 to 5.5 kW.
Rated torque of 23 to 800 Nm.
Gear ratios from i = 6 to 680.
Backlash smaller than 20 arcmin.
Modular, torsionally stiff , leak-proof design.
Helical worm geared motors obtainable with:
Solid shaft with keyway.
Hollow shaft with keyway, optional with cover.
Hollow shaft with shrink disk, optional with cover.
Gear device and AC motor are directly flange mounted, the pinion is on the engine shaft. This integrated small design can be an essential factor for the high accuracy and the incredible stiffness of EP geared motors.
For vector-controlled inverter operation utilization of an incremental encoder is provided for as standard.
Worm gearboxes and helical worm gearboxes / geared motors (S and SS)
The degree of efficiency in Ever-Power powerful worm gearboxes and helical worm gearboxes is more than 90%. All worm shafts are produced from case hardened alloy metal and the flanks are precision ground. The worm tires are made from unique wear-resistant bronze. Helical worm gears include a helical gear. Worm gears with shrink disc, torque limiter, along with adjustable backlash styles are also component of our standard item range.
Worm gearboxes and helical worm gearboxes type S and SS are high-Functionality gearboxes in universal style. The housings are made from top quality cast iron. The rugget wall space and inner ribbing ensure incredibly torsional stiff and sound dampening housings. The external ripping offers a rapid heat conducting.
Type S und SS
Technical characteristics:
Optimised size/performance ratio
Designed for permanent procedure under rough circumstances
Above average lifespan
Housing produced from high quality grey cast iron with durable walls and internal ribbing
Severe torsional resistance and low noise
Case hardened worm shafts and worms with precision ground flanks
Worm wheels created from unique bronze
Superior smooth operation
Space saving angular drive
Helical worm gearboxes built with helical gear wheel
Low engine speeds
Options:
Basic mounting, flange mounting or universal design
Output shaft available because solid shaft or hollow shaft
Shrink disc, torque limiter,and also adjustable backlash
Second shaft end for fitting encoders or brakes
Torque arm
IEC-adaptor
NEMA version
Free input shaft
ATEX specification according to directive 94/9/EG
Right here is a bank of info on the subject helical worm gear motor.