AFR-SERIES HIGH PRECISION PLANETARY GEARBOXES
The Ever-Power series includes a 90° input via helical bevel gear. It features an exceptionally short, light yet rigid housing and complete compatibility with standard engine adapters. Highest Precision, Highest Torque and Quiet Procedure are provided by 100% optimized Helical Gearing. High Axial and Radial Loads supplied by High Precision Taper Roller Bearings.
T2N : 9 Nm – 2000 Nm
*Only Ever-Power42 2-stage offers 15,20 option.
1-stage : ≤2arcmin / ≤4arcmin / ≤6arcmin
2-stage : ≤4arcmin / ≤7arcmin / ≤9arcmin
1-stage :≧ 95%
2-stage :≧ 92%
The Most Professional Servomotor Drive Planetary Gearbox Producer in the World
Ever-Power is an internationally leader in production of planetary gearboxes. Based on more than two decades of accumulated manufacturing and marketing experience, in addition to the highest degree of technical production capabilities, Ever-Power designed and built a technically advanced, high quickness, low backlash servo software planetary gearbox. Our Break through patented technology (over 6 patents), provides the consumer with the optimum high precision helical reducer at a reasonable price and is offered with the only tip to toe 5-Calendar year warranty in the market today, including the seals and bearings. Our organization slogan is TRUTHFUL Accountable CREATIVE. The primary focus in daily procedure is quality. We satisfaction ourselves on our commitment to quality; our duty, is client satisfaction. We are constantly improving processes, finding proper and effective methods to provide clients new solutions for hard applications, and developing new products.
High Precision Planetary Gearboxes
Due to their exceptional properties, planetary gearboxes are used in all kind of commercial applications. Ever-Power high precision planetary gearboxes preferably cover demanding requirements – information are provided on the specialized information pages in our catalog.
Higher output torque ranking through the use of spiral bevel equipment design. 30% a lot more than straight bevel gear.
Allows input boosts to 8 instances than with directly bevel gearing.
Improved load sharing through precision tooth design and longer provider life.
Surface gears verified with advanced software, ensures smooth, quiet operation with reduced backlash (≤2 arcmin).
High tensile low weight single piece aluminum alloy housing for greatest stiffness.
Maintenance free lifetime lubrication.
Patented sealing design for high speed and continuous running.
High efficiency up to 95%. Low sound level down to 61dB.
Most ratios offered from 3~200.
With option superior backlash (≤2 arcmin)
The Ever-Power precision planetary gearboxes include reinforced output bearings, and can withstand high radial and axial loads. They enable a simple design without additional bearings for the drive wheel.
Low circumferential backlash
High output torques
Any installation position
Ever-Power High Precision Planetary Gearboxes
High precision Ever-Power planetary gearboxes are top quality gear units with a mixture of innovation and years of experience. Ever-Power planetary gearboxes are created to use servomotors in machines requiring high accuracy positioning.
The Ever-Power high precision planetary gearbox series ensures the very least torsional backlash thanks to a very high torsional rigidity for the best precision and dynamics. Furthermore, the reinforced angular get in touch with output bearingsoffer high radial and axial capacities, extremely high resistance against tilt, ideal control precision and extremely low-noise running because of an optimized tooth profile.
Number of stages 1, 2, 3 and 4 stages
Gear transmission ratios: 4 to 1000
Result torque: 100 to 12000 Nm
Backlash: ca.0′ <1' <3' <5' or <10' Input motor flanges: For just about any servomotor brand Output shaft types: With key Smooth Integrated pinion Involuted toothing DIN-5480 Hollow shaft with shrink disk Hollow shaft with keyway DIN-6885. Ever-Power series offers up to 12000 Nm high precision gearboxes Ever-Power High Precision Planetary Gear units have the next advantages: High capacity output bearing offers high radial and axial capacity and an extreme resistance against tilting moment thanks to the over-sized taper roller bearings. High torsional rigidity thanks to an huge, robust, planet carrier with steady two-sided support for the planetary gears. Maximum operating safety Low running noise due to the optimized gear tooth profile High efficiency (98%) Top quality seals offer long lasting sealing Triple emergency stop torque For intermittent and continuous operation With 4 world wheels assembled on the primary stage, Ever-Power high precision planetary gear units attain a very good load balancing, resulting in high operating safety and incredibly smooth operation. The typical series includes 1, 2, 3 and 4 stages planetary gearboxes with ratios from 3 to 1000. Higher gear reductions can be achieved by adding additional stages. All of the torques you will certainly ever need. Consider you skill with it. Let's speak about torque and precision. From a long time Ever-Power high precision planetary gearboxes are well known brand for high precision gearboxes with high torque ideals. Even though many manufacturers stop the typical range in about 1000 Nm, we generate heavy-load high precision planetary gearboxes with up to 12000 Nm for big machines that need high accuracy positioning combined with a high value of torque transmitting. However if you need more torque, Ever-Power also has heavy-load precision gearboxes series that enable torques up to 16000 Nm (SGH). The largest Backlash range. Purchase what you need, forget about. Frequently customers ask us “I need a robust precision planetary gearbox but I don't really want to pay a price for <3 arcmin gearbox, because 10 arcmin will do for the device...”. We have the perfect solution is. Ever-Power supplies the biggest selection of backlash because of their customers, ca.0' <1' <3' <5' or <10'. Just pay for what you need Unmatched torsional stiffness. Effective and market-leading machines There are many planetary gearboxes in the market with compatible output dimensions. Therefore, you count yourself lucky because you can select among many brands, right? But if you manufacture high precision devices and you are looking for a kick-ass high precision planetary gearbox, then it is not very easy. Ever-Power Ever-Power planetary gearboxes are created for the best torsional rigidity. Why? Because torsional backlash generally is the main element of the full total backlash when the motor is running at complete load. Therefore we did a side by side comparison between a typical model Ever-Power and the best alternatives. Ever-Power arrived forward, rather than by chance. Ever-Power supplies the planetary gearbox (with output shaft) with the very best torsional stiffness. Ever-Power gearboxes are more exact and that offer better results even (and specially) in high-dynamic situations. Transmitting Ratios. World's biggest range Our customers generate many kinds of machines. Thus we offer the biggest range of transmitting ratios in the globe. Thus, our consumer can optimize their machine flawlessly. For ratios 4 to 1000, Ever-Power delivers. You can trust Ever-Power to have got their customers needs in leading line. High capacity output bearings All Ever-Power high precision planetary gearboxes are created to offer the maximum capacity at the result shaft. So, we've designed the Ever-Power gearboxes with a single-piece huge diameter output shaft - world carrier. We utilized the biggest powerful taper roller bearings obtaining the highest torsional rigidity. We are proud to announce that the Ever-Power high precision planetary gearboxes provide best accuracy and output capacity for machines with a sizable number of cycles each and every minute. From today's packaging machine to a solid NC device machine, Ever-Power may be the perfect solution. Efficiency A precision design, ultra tight tolerance machining and great surface finishes, allow the Ever-Power to operate at very high efficiency values, 98% for one stage gearbox and 96% for a two stages gearbox. Efficiency values depend on torsional backlash, quickness, ratio, ambient temperature, etc. The average efficiency level varies based on the number of phases as proven in the specialized data sheets for every gearbox model. Lubrication All SG high precision gearboxes are given a particular synthetic lubricant that delivers lifetime lubrication. Gears, world carrier and housing The ring gear, made of steel, is an integral part of the housing, sun and planet wheels are made from contemporary treated steels, and the insight bearing flange is made of aluminum. The single piece planet carrier and result shaft is made from ductile iron, resulting a robust design. Design and mounting positions Ever-Power high precision planetary gear units usually have an square output flange with holes and may be mounted in virtually any position. However, on demand, we can also supply gearboxes with circular result flanges with threaded holes. Motor connection The electric motor installation is very easy because of clamping ring technology, that ensures a slip free and non wearing transmission. This reliable insight coupling system is ideal for continuous and intermittent services with even shaft servomotors. Low noise operation This series provides high efficiency and low running noise because of high gearing quality, optimized gear profile, uncaged needle bearings for the earth gears and top quality synthetic lubricant. Selection of the suitable gearbox Ever-Power gives you 2 tools to help you choose the proper gearbox: Choose the gearbox with our on-line “Gearbox Design Tool”, or Fill the “contact page for a new application”, found in our catalog, and send out it to us. Available models Ever-Power-100 Output torque: up to 135 Nm Ratios: 1 stage-4; 2 stages-12 to 40; 3 phases-36 to 400; 4 stages-300 to 1000 Ever-Power-350 Output torque: up to 450 Nm Ratios: 1 stage-4; 2 stages-12 to 40; 3 stages-36 to 400; 4 stages-300 to 1000 Ever-Power-650 Result torque: up to 850 Nm Ratios: 1 stage-4; 2 stages-12 to 40; 3 phases-36 to 400; 4 stages-300 to 1000 Ever-Power-1200 Output torque: up to 1350 Nm Ratios: 1 stage-4; 2 stages-12 to 40; 3 phases-36 to 400; 4 stages-300 to 1000 Ever-Power-4000 Result torque: up to 5500 Nm Ratios: 1 stage-4; 2 stages-12 to 40; 3 stages-36 to 400; 4 stages-300 to 1000 Ever-Power-12000 Result torque: up to 15000 Nm Ratios: 1 stage-4; 2 stages-12 to 40; 3 levels-36 to 400; 4 stages-300 to 1000
AFR-SERIES HIGH PRECISION PLANETARY GEARBOXES