Ever-Power – The powerful bevel gearbox
The look of the Ever-Power range has been influenced by extremely varied applications within many industry sectors. This bevel gearbox offers been designed with a specific torque/speed relationship in mind and therefore advantages from many advantages.
compact and rigid design ensures highest functionality whilst becoming space and weight efficient
Friction-locked suit between shaft and bevel gear
Energy-saving due to high efficiency ranking of 98%
Options
extra cooling: oil circulation system for cooling, cooling packs with or without extra fan
extended output hollow shaft for shrink disk (with or without shrink disc)
customized designs
mounting feet
also obtainable in stainless steel
The EP-Series spiral bevel gearbox product line offers 7 diverse sizes, 6 model types, and 9 ratios, with various input-output arrangements including solid shaft or hollow bore options, as well as universal mounting capability.
All of these options are created possible by a modular design concept that starts with a cubic housing.
The EP-Series can be an extremely versatile products, meeting virtually all of the technical offices requests.
Additional designs:
EP Series Used as multipliers (Reduction ratios = 0.5 ; 0.67)
EP Series Manual slide puppy clutch, including a neutral.
EP Series Exactly like ZD With manual forward neutral and reverse.
EP Series Spiral bevel gearbox with reinforced hollow bore.
Precision Spiral Bevel Gear Reducers – EP Series
Our EP-Series is a good spiral bevel gearbox solution whether for electricity transmission, high torque, or powerful applications. These gearboxes characteristic durable cast iron housings, hardened bevel gears that are lapped in pairs, and robust bearings all adding to a efficient and optimized performance.
Features
Readily available in a wide range of frame sizes
Many shaft configurations
Mathematically precise common bevel gear ratios
High efficiencies 94-98%
Lubricated for life with synthetic oil
Merging these features with Ever-Power capability to customize, the EP-Series spiral bevel gearbox will be a ideal addition to your model design.
Below is an array of EP-Series gearboxes. You could find the full products, with technical specifications and CAD models, here:
All V-Series
Shaft output configurations
Hollow output configurations
Spiral bevel gearboxes
Ever-Power spiral bevel gearboxes are ideal for universal use thanks to their machine-friendly construction and adaptability. The effective and reliable top performer is available in different versions. Like all Ever-Power spiral bevel gearboxes, they are produced using the present day production method of ground circular arc tooth according to Ever-Ability. For customers, this means higher toothing quality and 
precision as well as even more quickly delivery times.
Angular gearbox with solid shaft with key
Ratios: i [-] 1.0 – 6.0
Max. acceleration torque: T2maxzul [Nm] 27 – 15300
Nominal torque on output shaft: T2Nzul [Nm] 10 – 5700
Max. backlash: j [arcmin] 10, 7, [4]
Max. input speed: N1maxzul [min-1] up to 4500
Solid spiral bevel gearboxes – small and easy to incorporate
Spiral bevel gearsStainless spiral bevel gears
Ever-Power wide range of spiral bevel gearboxes will be characterised by high quality and robust overall performance by virtue of the apparatus housing manufactured from cast iron. Our spiral bevel gearboxes are produced in four different versions. The drive and the steering wheel are mainly made out of Ever-Power spiral gearing offering a silent, steady and efficient procedure.
Type EP is the standard version where in fact the bedding consists of strong single-row deep groove ball bearings on polished bearing seats.
Type “Electronic” and “P” are gearboxes designed for transmitting of high torques at low revolutions. The bearings are strong conical roller bearings on polished bearing seats.
Type “L” is a special gearbox manufactured according to consumer requirements.
Our spiral bevel gearboxes can be given up to four shafts, hollow shaft and with an result torque of up to 1,000 Nm and can be fitted with a motor flange with a good coupling for direct mounting of the motor.
The spiral bevel gearboxes can be found in the following gear ratios 1:1, 1,5:1, 2:1 and 3:1 and can also be supplied as reversing gears. All spiral bevel gearboxes are life-time lubricated and may be supplied in a hygienic version with a lubricant authorized for the meals industry, with stainless steel shafts and with a rustproof yellow-colored chromated gear housing. If there is a want for unique shafts or flanges, we’ve great experience in adapting gearboxes – even in smaller quantities – or in designing special gearboxes for example with gear housings in stainless or as precision gearboxes with reduced backlash.
The standard definition of a Bevel Gear is a cone-shaped gear which transmits power between 2 intersecting axels.
Looking in bevel gears by the distinctions in helix angles, they could be generally classified into directly bevel gears, which don’t have helix angles, and spiral bevel gears (which includes zerol bevel gears), which do have helix angles. However, because of the fact that manufacture services for directly bevel gears are becoming rare and the fact that straight bevel gears teeth can’t be polished, producing spiral bevel gears which can be polished superior with regards to noise reduction, spiral bevel gears are likely to become more common later on.
Bevel gears can be generally categorized by their manufacturing strategies, namely the Gleason technique and Klingelnberg technique, which each have differing teeth shapes, and presently most gears use the Gleason technique. Incidentally, all gears manufactured by Ever-Power use the Gleason method.
Ever-Power explanation: Spiral bevel gearbox
High-precision and powerful spiral bevel gearboxes from Ever-Power are utilized worldwide in all industrial sectors of mechanical engineering.
Our comprehensive manufacturing services and our in-house heat treatment make us extremely flexible and responsive. We interact in partnership with you, providing suggestions and assistance for your unique software, guiding you through idea, design and produce according to your own requirements.
Provides invaluable benefits for customised solutions.
Extra drive shafts and a choice of internal gear arrangements make the typical version of our spiral bevel gearbox truly adaptable. From one to three additional shafts, you will see the perfect solution.
Accuracy of gearing guaranteed by verifiable inspection reviews (single flank test)
Various gearbox quality classes
Numerous special options available, such as reinforced bearings or cooling for procedure at high temperatures
Versions for unique requirements such as for example ATEX or for make use of in the meals industry
Various corrosion resilient finishes: aluminium, stainless steel, painting or Tenifer 30 NO treatment
The spiral bevel gearboxes for torques up to 8,000 Nm have verified their versatility and value time by being extremely precise with suprisingly low backlash and incredibly low transmission error. Silent, shock resistant, have overload capability and are space saving.
The large precision spiral bevel gearbox is used worldwide in paper processing, food processing, automotive and specialty engineering. An “understanding” with regards to quality, diversity, longevity and dependability.
The modified helical teeth of spiral bevel gears create dependable, tooth-to-tooth traction that minimizes backlash and prevents the gears from slipping. The gears are carefully spaced to allow lubricants to be distributed evenly. The spiral bevel gears in a Ever-Power gearbox are precisely adjusted via a unique, flexible locknut design.
Spiral bevel gears are designed for applications that want high speed and huge torque power. They are able to help cut customer costs by giving long-lasting performance with minimal need for maintenance or replacements. With spiral bevel gears, you don’t have for offsets and a significantly reduced threat of overheating. Curved tooth and deeper traction between those the teeth ensures better asset availability to boost flexible performance and prolong equipment life.
Spiral bevel gears are bevel gears with helical teeth situated in a 90-degree angle. The teeth are designed with hook curve to supply better flexibility and traction. Although they could be considered a hypoid equipment, they have no offsets, which indicates they will not slip during procedure. This ensures smooth, dependable transmission perfect for high-speed, high-torque applications.