stainless steel worm reducers

stainless steel worm reducers
EP 700 Series Stainless Steel Worm Gear Velocity Reducers | Ever-Power Gear
THE INITIAL Stainless Reducer
The Ever-Power Gear 700 Series Worm Gear Rate Reducer has been a foundation in food and beverage applications for many years. As a leader in worm gear technology, Ever-Power Gear continues to improve product functionality by developing innovative styles to meet more stringent needs and anticipated tightening of federal rules in the food and beverage industry.
Blending trusted 700 Series worm gearing with a forward thinking new exterior design, the stainless 700 series has been optimized to withstand the harshest washdown circumstances. The units feature trusted 700 Series worm gearing, a 316 stainless rounded housing with smooth uninterrupted surfaces made to prevent particle accumulation and pooling fluids, double lipped shaft seals, covers for all hardware and counter bored holes.
NSF Certified Logo
Sure, a stainless gearbox costs greater than a painted one, but purchasing a more corrosion resistant gearbox saves cash and makes the most feeling over time. Unmatched product functionality in highly caustic washdown applications coupled with first class customer support makes Ever-Power Gear your initial choice for speed reducers and gearmotors!
Product Features
NSF International Certified
316 stainless steel casing, bearing carriers and flanges
303 stainless steel output shafts
Rounded housing eliminates practically all flat surfaces and prevents international matter accumulation or position fluid
Elimination of most exposed hardware promotes soft surfaces to optimize wash down effectiveness
Lubed for life with H1 rated food grade lubricant Klubersynth UH1 6-460
Flange design incorporates jack bolt holes to facilitate easy motor-reducer separation
5:1 – 100:1 Single Reduction
100:1 – 3600:1 – Double Reduction
Motor flange design incorporates an O-ring to minimize ingress of particles or fluids
Polished matte complete maintains clean appearance throughout operation
Optional ruthless washdown seal available
Obtainable in hollow and solid output shaft
Stainless Steel, Heavy-duty Right angle (SSHdR) series worm gearboxes are made with 304 stainless steel. All reducer areas are polished and rounded to avoid organism growth on areas. SSHdR series Hollow Output Bore reducers are available in speed ratios which range from 5:1 to 60:1 with imperial center distances ranging from 1.75 to 3.25 inches. Also, our stainless steel gearboxes come pre-stuffed with EP meals grade lubricant.
“EP” series Flange Input – Hollow Bore Output series stainless steel right angle worm gear reducers are stocked as completed goods with hollow output bore sizes which range from 1” to 2-3/16” with offered center distances ranging from 1.75 to 3.25 inches. All motor input flanges are NEMA C-face quill style designs and each unit is sold pre-filled with EP food grade lubricant. STAINLESS bushing kits are sold separately to allow for a greater number of mind shaft size configurations.
Product Features
5:1 – 60:1 ratios
Center distances which range from 1.75 to 3.25 inches
304 stainless steel housing, covers and flanges
Smooth, polished surfaces and etched nameplate
Internal bladder functions as a breather and effectively dispels heat
Double-lipped VITON oil seals (at output)
15CrMo4 NEMA quill insight with carburizing heat therapy
CuSn12Ni2 bronze alloy worm wheel with high efficiency equipment tooth configuration
RoHS plastic-type material covers supplied to fill unused mounting slots
0-ring provided upon input flange to avoid moisture intrusion
Pre-stuffed with Mobil CIBUS 460 H1 food grade lubricant
Interchangeability with major brands
1-year warranty
STAINLESS (SS Series)
Grove Gear Stainless Steel gear reducers offer superior corrosion security. They are rust evidence and able to withstand the harshest circumstances. The stainless housing, cover and external hardware offer an exceedingly long life.
Center distances from 1.33” through 3.250”.
6 sizes available with rankings to 17 HP.
Obtainable in single and dual reduction.
Ratios from 5:1 to 3600:1.
316 stainless steel casing and covers to withstand extreme environments.
Factory-filled with premium Mobil Glygoyle 460 polyalkalene glycol lubricant
Vent-free “sealed-for-life” design with Enviroseal technology.
EP double lip seals provide extended life through increased resistance to high temperature, abrasion and chemicals.
O-ring on face of input flange offers a positive seal against moisture intrusion.
303 stainless output shaft.
Worms are cut, heat-treated, surface and polished to supply efficient, quiet operation.
All units are 100% run and leak tested at the factory to insure that you receive the highest quality product.
Ultimate application versatility with all-angle installation provisions, the widest collection of item bases and flanges and the biggest collection of stock reducer styles.
Mounting measurements are interchangeable with many industry standard reducers.
EP Stainless Steel
Right Angle / Weighty Washdown Duty STAINLESS Speed Reducer
This Stainless Steel reducer is built for DURABLE Washdown applications and is resistant to numerous forms of wear. This is what you need to use for severe environmental conditions.
STAINLESS WORM GEARBOX
Comply with HACCP and EHEDG regulations
It is becoming increasingly difficult to really get your machine to meet the HACCP and EHEDG rules, while your visitors vulue this a growing number of. The stainless worm gearbox drive system Ever-Power enables you to stay affordable but satisfy tcustomer demants.
The Ever-Power stainless steel worm gearbox types are created to meet the guidelines. As a result, they are resistant to an intensive cleaning regime, is constructed of hygienic components and so are also dead spots, and horizontal surfaces as much as possible, avoided. Of program, the material of the products is stainless steel.
Output torques of 40Nm up to 160Nm.
Output shaft sizes of 18mm up to 25mm.
Input flanges 63B14a up to 90B5.
Reduction ratios of we=7,5 up to i=100.
Food grade oil, meals grade seals and hygienic design.
Material worm wheel: Cu bronze SN12 Ni2 (UNI7013-10), materials hardened steel worm shaft and ground profile ZI (UNI4760).
Belastingscapacitieiten conformity: ISO.14521, DIN.3996, BS 721, AGMA 6034, ISO 6336, DIN 3990, DIN 743, ISO 281.
STAINLESS WORM GEAR SPEED REDUCERS
◦ Right angle worm gearbox
◦ Ratio 5:1 to 60:1
◦ Size 206 to 325 (2.06″ to 3.25″ between input and output shaft)
◦ Created for heavy-duty washdown
◦ Rust free casing, flange, and shafts are ideal for food industry
◦ Ideal for tough conditions and corrosive applications
◦ Internal bladder adjusts to temperature and pressure – No dependence on a surface breather
◦ Heat-treated steel worm shaft w/ floor thread
◦ Aluminium bronze (ALBC3) worm wheel
◦ Polished matte finish
◦ Top quality double lip oil seals
◦ Input flange O-band repels external moisture
◦ USDA H1 food quality lubricant : MOBIL SHC CIBUS 460
◦ Appropriate for 56C, 145TC and 182/4TC Motor Inputs
◦ Twelve months limited warranty
Ever-Power Stainless Steel S Series right-angle worm reducer is ideal for harsh washdown circumstances in food processing or other applications with high temperature/high pressure sprays. The S Series comes regular given synthetic oil for life time lubrication and is comprised of a stainless housing that is made for safety in washdown applications, also created for multiple mounting configurations.
Hygienic stainless BJ worm gearboxes
Ever-Power offers a self-produced stainless gearbox range of high quality. The series was developed specifically for the food industry and other industries where there are constantly stringent requirements for the level of resistance of the material and the easy-to-clean style.
The gearboxes are constructed with a smooth stainless gear casing, they are life lubricated and will of course be supplied with oil approved for the food industry. Oil seals are standard made of nitrile rubber.
To reduce the risk of bacterial development, the look is characterised simply by smooth machined surfaces without unnecessary flanges, recesses and mounting holes. Additionally it is possible to purchase the gearboxes with torque arm, side flange, totally free worm and plug-in shaft. Other adjustments are performed on ask for including such as stainless spindle gears.
In cases where you will want complete hygienic gear electric motor, we will offer the EP-gearboxes fitted with stainless AC or servo motor.
Resistant to cleaning with water under pressure
The protection of the gearboxes is IP65, and for stainless motors it is IP66. This ensures that the products can be cleaned with drinking water under great pressure from all directions. To attain an overall protection of IP66 by assembly of gearboxes and electric motor, you must make use of a gasket of nitrile rubber for the joint. This implies that the gear motors are ideal for free mounting with out a traditional stainless security cover in areas where hygiene requirements are highest. Hidden resources of pollution can therefore be avoided.
The gearboxes are as standard supplied with a center distance of 31, 42, 61 and 99 mm with gear ratios from 5:1 to 100:1 and with an output torque as high as 900 Nm.
Stainless steel worm gearbox
Ratios
Maximum output torque
[Nm]
Housing design
Series 31
5:1 – 75:1
13.2
Stainless steel
Series 42
5.4:1 – 75:1
57
Stainless steel
Series 61
7:1 – 100:1
208
Stainless steel
Series 79
7:1 – 60:1
337
Stainless steel
Series 99
7:1 – 100:1
891
Product selection brochures available below:
Full Integral Horsepower Item Catalog
Worm Product Selection Table
S 45 Series – 0.25 – 1HP, 97 – 450in-lbs, 17.2 – 250RPM
S 50 Series – 0.25 – 2HP, 199 – 567in-lbs, 17.5 – 250 RPM
S 63 Series – 0.25 – 2HP, 209 – 1199in-lbs, 18.6 – 250RPM
S 85 Series – 0.5 – 5HP, 666 – 2353in-lbs, 18.2 – 250RPM
Additional flange and shaft inserts obtainable and can be requested during product selection. To order, please get in touch with Bison at 1.800.ATBISON (282.4766) and have to speak to an Automation Professional. Online selection and buying coming soon!
Stainless Steel Solutions
Powerful, Clean Solutions with a Stainless Reputation.
Ever-Power Drive’s stainless precision motion gearboxes are made for sterile manufacturing conditions. The product’s smooth surface and curved contour allows for easy cleaning and bacteria-free surfaces, perfect for meals processing and pharmaceutical applications. The product is designed and ranked to IP69k providing maximum safety against contaminant ingress along with leak free operation.
Catalogued types of Ever-Power Gear’s well-known stainless 700 Series velocity reducers are actually available with standard 2-day delivery. Procedure improvements possess yielded the industry’s best standard lead time for stainless worm gear reducers.
Ever-Power Gear’s SS700 Series, the original “domed crown” stainless reducers, are designed for maximum corrosion level of resistance and superior functionality in high-pressure food digesting and packaging washdown applications.
A convenient after hours/holiday hotline can be available for emergency orders. Catalogued SS700 Series models are stocked at local and regional distribution centers to ensure fast delivery.
All SS700 models are NSF Qualified and have many maintenance-friendly features including electropolished exterior finish, sealed motor flange, and covered hardware. To avoid miniscule niches that may web host microbial contamination, the nameplate has been laser marked to provide a smooth uninterrupted surface. A large internal oil reservoir, filled up with H1 food-grade lubricant (Klubersynth UH 1 6-460) and sealed forever, allows for a wide variety of operating temperatures and extended service life.

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