stainless steel worm reducers

EP 700 Series Stainless Steel Worm Gear Quickness Reducers | Ever-Power Gear
THE INITIAL Stainless Reducer
The Ever-Power Gear 700 Series Worm Gear Swiftness Reducer has been a foundation in food and beverage applications for decades. As a innovator in worm equipment technology, Ever-Power Gear continues to improve product overall performance by developing innovative styles to meet up more stringent needs and anticipated tightening of federal regulations in the food and beverage industry.
Blending trusted 700 Series worm gearing with a forward thinking new exterior style, the stainless 700 series has been optimized to withstand the harshest washdown conditions. The units feature reliable 700 Series worm gearing, a 316 stainless rounded casing with smooth uninterrupted surfaces made to prevent particle accumulation and pooling liquids, double lipped shaft seals, covers for all hardware and counter bored holes.
NSF Certified Logo
Sure, a stainless gearbox costs greater than a painted one, but investing in a more corrosion resistant gearbox saves money and makes the most sense over time. Unmatched product functionality in extremely caustic washdown applications coupled with first class customer support makes Ever-Power Gear your initial choice for speed reducers and gearmotors!
Product Features
NSF International Certified
316 stainless steel housing, bearing carriers and flanges
303 stainless steel output shafts
Rounded housing eliminates virtually all smooth surfaces and prevents international matter accumulation or standing up fluid
Elimination of all exposed hardware promotes smooth surfaces to optimize wash down effectiveness
Lubed for life with H1 rated meals grade lubricant Klubersynth UH1 6-460
Flange design incorporates jack bolt holes to facilitate easy motor-reducer separation
5:1 – 100:1 Single Reduction
100:1 – 3600:1 – Double Reduction
Motor flange style incorporates an O-band to minimize ingress of particles or fluids
Polished matte complete maintains clean appearance throughout operation
Optional ruthless washdown seal available
Available in hollow and solid result shaft
Stainless Steel, Heavy-duty Correct angle (SSHdR) series worm gearboxes are made with 304 stainless. All reducer surfaces are polished and curved to avoid organism growth on surfaces. SSHdR series Hollow Result Bore reducers are available in speed ratios ranging from 5:1 to 60:1 with imperial center distances ranging from 1.75 to 3.25 inches. Also, our stainless steel gearboxes come pre-loaded with EP food grade lubricant.
“EP” series Flange Insight – Hollow Bore Result series stainless steel right angle worm gear reducers are stocked as completed goods with hollow output bore sizes ranging from 1” to 2-3/16” with offered center distances ranging from 1.75 to 3.25 inches. All motor insight flanges are NEMA C-face quill style designs and each unit is sold pre-filled with EP meals grade lubricant. STAINLESS bushing kits are sold separately to permit for a lot more mind shaft size configurations.
Product Features
5:1 – 60:1 ratios
Center distances which range from 1.75 to 3.25 inches
304 stainless steel housing, covers and flanges
Smooth, polished surfaces and etched nameplate
Internal bladder functions as a breather and effectively dispels heat
Double-lipped VITON oil seals (at output)
15CrMo4 NEMA quill input with carburizing heat treatment
CuSn12Ni2 bronze alloy worm wheel with high efficiency equipment tooth configuration
RoHS plastic-type material covers supplied to fill unused mounting slots
0-ring provided on input flange to avoid moisture intrusion
Pre-filled with Mobil CIBUS 460 H1 food grade lubricant
Interchangeability with major brands
1-year warranty
Stainless Steel (SS Series)
Grove Gear Stainless Steel gear reducers offer superior corrosion safety. They are rust proof and in a position to withstand the harshest conditions. The stainless housing, cover and exterior hardware offer an exceptionally long life.
Center distances from 1.33” through 3.250”.
Six sizes available with rankings to 17 HP.
Available in single and double reduction.
Ratios from 5:1 to 3600:1.
316 stainless steel casing and covers to withstand extreme environments.
Factory-filled with high quality Mobil Glygoyle 460 polyalkalene glycol lubricant
Vent-free “sealed-for-life” design with Enviroseal technology.
EP double lip seals provide prolonged life through increased resistance to high temperature, abrasion and chemicals.
O-ring on encounter of input flange offers a positive seal against moisture intrusion.
303 stainless output shaft.
Worms are cut, heat-treated, floor and polished to supply efficient, quiet operation.
All units are 100% run and leak tested at the factory to insure you get the highest quality product.
Ultimate application versatility with all-angle mounting provisions, the widest selection of accessory bases and flanges and the biggest selection of stock reducer styles.
Mounting measurements are interchangeable with the majority of industry standard reducers.
EP Stainless Steel
Right Angle / Large Washdown Duty STAINLESS Speed Reducer
This STAINLESS reducer is built for Heavy Duty Washdown applications and is resistant to numerous forms of wear. This is exactly what you wish to use for serious environmental conditions.
STAINLESS STEEL WORM GEARBOX
Comply with HACCP and EHEDG regulations
It is becoming more and more difficult to really get your machine to meet up the HACCP and EHEDG rules, while your customers vulue this more and more. The stainless worm gearbox drive program Ever-Power allows you to stay affordable but fulfill tcustomer demants.
The Ever-Power stainless steel worm gearbox types are made to meet the guidelines. As a result, they are resistant to a thorough cleaning regime, is made from hygienic components and so are also dead places, and horizontal surfaces as much as possible, avoided. Of training course, the material of the products is stainless.
Output torques of 40Nm up to 160Nm.
Output shaft sizes of 18mm up to 25mm.
Input flanges 63B14a up to 90B5.
Reduction ratios of we=7,5 up to i=100.
Food grade oil, food grade seals and hygienic style.
Materials worm wheel: Cu bronze SN12 Ni2 (UNI7013-10), material hardened steel worm shaft and ground profile ZI (UNI4760).
Belastingscapacitieiten conformity: ISO.14521, DIN.3996, BS 721, AGMA 6034, ISO 6336, DIN 3990, DIN 743, ISO 281.
STAINLESS WORM GEAR SPEED REDUCERS
◦ Right angle worm gearbox
◦ Ratio 5:1 to 60:1
◦ Size 206 to 325 (2.06″ to 3.25″ between input and output shaft)
◦ Created for heavy-duty washdown
◦ Rust free housing, flange, and shafts are ideal for food industry
◦ Ideal for tough conditions and corrosive applications
◦ Internal bladder adjusts to temperature and pressure – No dependence on a surface breather
◦ Heat-treated steel worm shaft w/ floor thread
◦ Light weight aluminum bronze (ALBC3) worm wheel
◦ Polished matte finish
◦ High quality double lip oil seals
◦ Input flange O-ring repels external moisture
◦ USDA H1 food quality lubricant : MOBIL SHC CIBUS 460
◦ Compatible with 56C, 145TC and 182/4TC Electric motor Inputs
◦ One year limited warranty
Ever-Power STAINLESS S Series right-position worm reducer is ideal for harsh washdown circumstances in food processing or other applications with high temperature/high pressure sprays. The S Series comes regular given synthetic oil for lifetime lubrication and is made up of a stainless steel housing that is designed for protection in washdown applications, also designed for multiple mounting configurations.
Hygienic stainless BJ worm gearboxes
Ever-Power provides a self-produced stainless gearbox selection of high quality. The series was developed specifically for the food industry and various other industries where there are constantly stringent requirements for the level of resistance of the material and the easy-to-clean style.
The gearboxes are constructed with a smooth stainless gear housing, they are existence lubricated and can of course be given oil approved for the meals industry. Essential oil seals are standard manufactured from nitrile rubber.
To reduce the chance of bacterial development, the design is characterised simply by smooth machined surfaces without unnecessary flanges, recesses and installation holes. It is also possible to purchase the gearboxes with torque arm, side flange, totally free worm and plug-in shaft. Other changes are performed on demand including such as stainless spindle gears.
In situations where you want a complete hygienic gear motor, we may offer the EP-gearboxes fitted with stainless AC or servo electric motor.
Resistant to cleaning with water under pressure
The protection of the gearboxes is IP65, and for stainless motors it really is IP66. This means that the products can be cleaned with water under great pressure from all directions. To attain a standard protection of IP66 by assembly of gearboxes and engine, you must make use of a gasket of nitrile rubber for the joint. This means that the apparatus motors are well suited for free mounting with out a traditional stainless basic safety cover in areas where hygiene requirements are highest. Hidden resources of pollution can therefore be avoided.
The gearboxes are as standard supplied with a center range of 31, 42, 61 and 99 mm with gear ratios from 5:1 to 100:1 and with an output torque as high as 900 Nm.
Stainless worm gearbox
Ratios
Maximum output torque
[Nm]
Housing design
Series 31
5:1 – 75:1
13.2
Stainless steel
Series 42
5.4:1 – 75:1
57
Stainless steel
Series 61
7:1 – 100:1
208
Stainless steel
Series 79
7:1 – 60:1
337
Stainless steel
Series 99
7:1 – 100:1
891
Product selection brochures available below:
Full Integral Horsepower Product Catalog
Worm Product Selection Table
S 45 Series – 0.25 – 1HP, 97 – 450in-lbs, 17.2 – 250RPM
S 50 Series – 0.25 – 2HP, 199 – 567in-lbs, 17.5 – 250 RPM
S 63 Series – 0.25 – 2HP, 209 – 1199in-lbs, 18.6 – 250RPM
S 85 Series – 0.5 – 5HP, 666 – stainless steel worm reducers 2353in-lbs, 18.2 – 250RPM
Additional flange and shaft inserts offered and may be requested during product selection. To order, please contact Bison at 1.800.ATBISON (282.4766) and have to talk with an Automation Expert. Online selection and purchasing coming soon!
Stainless Steel Solutions
Powerful, Clean Solutions with a Stainless Reputation.
Ever-Power Drive’s stainless precision movement gearboxes are made for sterile manufacturing environments. The product’s smooth surface area and curved contour permits easy cleaning and bacteria-free surfaces, perfect for meals digesting and pharmaceutical applications. The product is designed and ranked to IP69k providing maximum protection against contaminant ingress as well as leak free operation.
Catalogued models of Ever-Power Gear’s well-known stainless 700 Series quickness reducers are actually available with standard 2-day delivery. Procedure improvements possess yielded the industry’s best standard lead time for stainless steel worm gear reducers.
Ever-Power Gear’s SS700 Series, the original “domed crown” stainless steel reducers, are created for maximum corrosion level of resistance and superior efficiency in high-pressure food processing and packaging washdown applications.
A convenient after hours/holiday hotline is also available for emergency orders. Catalogued SS700 Series models are stocked at local and regional distribution centers to make sure fast delivery.
All SS700 models are NSF Qualified and also have many maintenance-friendly features including electropolished exterior complete, sealed motor flange, and covered hardware. To avoid miniscule niches that may host microbial contamination, the nameplate offers been laser marked to supply a smooth uninterrupted surface. A large internal essential oil reservoir, filled with H1 food-quality lubricant (Klubersynth UH 1 6-460) and sealed forever, allows for a wide variety of operating temperature ranges and extended service life.