worm reduction

Our regular 700 Series – the heart of Ever-Power acceleration reducer products – has been serving industry reliably for over a decade. Its proven modular style has set the sector standard for overall performance and is the most imitated item in the current worm gear quickness reducer market. But why settle for a knock-off when you’re able to have the initial – from Ever-Power.
Specifications
11 basic solitary reduction sizes
8 basic dual reduction sizes
1/6 – 25 HP
5:1 – 100:1 ratios single reduction
100:1 – 3600:1 ratios double reduction
Non-flanged, NEMA C-face quill, and coupled input styles
Projecting and hollow output shafts
Projecting diameters from 1/2″ to 2-1/4″
Hollow output bore diameters from 5/8″ to 3-7/16″ (with over 20 bore sizes in share)
Product Features
The 700 Series’ huge oil reservoir provides efficient heat dissipation and lubrication for longer operating existence.
Its multi-position mounting versatility allows for installation in practically any position.
Housings are straddle-milled, top and bottom, for precise alignment of horizontal and vertical bases.
Internal baffles assure positive, leak-free venting.
The 700 Series’ rugged housing, fabricated of fine-grained, gear-quality cast iron, provides optimum strength for maximum durability, as well as greater precision during worm and gear alignment.
Ever-Power 700 Series high-strength bronze worm gear is straddle mounted between heavy-duty tapered roller bearings to increase thrust and overhung load capacities, sizes 713-760.
Our 700 Series’ high-strength steel result shaft assures capacity for high torque and overhung loads.
Pipe plugs allow easy fill up, level, and drain in any mounting position.
The 700 Series’ super-finished oil-seal diameters on both input and output shafts extend seal life.
Both 2D and 3D CAD drawings can be found in our eCatalog.
Ever-Power worm gearboxes possess earned a status to be a business benchmark worldwide. Our achievement came from our relentless drive for quality with state-of-the-artwork technology, all and will be offering worm gearboxes are inexpensive prices. High versatility accorded through a wide choice of mounting options, shaft configurations and engine interfaces, makes the Ever-Power worm gearbox the default choice for the industry. The helical-worm and the double-worm version, with or without the torque limiter, soon add up to the advantage, creating a highly versatile drive system.
Ever-Power Worm gearboxes provide high torque with low acceleration gear ratio. Being simple and compact in design, these gears can perform higher gear ratio compared to the helical gears. These worm decrease gears having screw type qualities act like helical gears, but its helix position is typically comparatively larger) and its own body is normally quite long in the axial direction. The gears in these gearboxes can be right or left-handed dependant on the purpose.
Mounting option include universal housing, side flanges, foot (horizontal and vertical), shaft mounted with torque arm. Available in Solid shafts (solitary or double), with torque arm or torque limiter.
Worm reduction gears features
Principles
A worm gear is a kind of interlocking gear composed of a worm shaft and worm wheel. The worm is definitely shaped such as a screw and the worm wheel is usually a type of gear machined to have a tooth profile with the same configuration.
The procedure of a worm gear is comparable with that of a bolt and nut. The principle is equivalent to a nut that is fixed to ensure that it cannot rotate and for that reason progresses in the axial direction when the bolt can be turned.
The design of a worm gear is thought of through the relationship between the rack and spur gear on the center plane of the worm wheel.
Features
High reduction ratio One rotation of the worm rotates the worm wheel simply by one tooth. For this reason, in a 1 speed decrease gears, the wheel can be manufactured so that it will be rotated 1/60 (1/120 in special applications).
Orthogonal shaft The shafts are aligned orthogonally due to the structure. This feature makes it possible to layout the turning transmitting direction at the right angle.
The arbitrariness of the rotation direction The screw direction of the worm can be clockwise or counterclockwise (generally clockwise). It is possible to change the rotation path of the worm wheel by changing the screw path.
A multitude of shaft layouts The wide variety of shaft layouts is among the features of interlocking gears.For instance, right shaft output, still left shaft output, dual shaft input and dual shaft output, etc., combine for a total of 14 types (Shape 2) and, if attachment orientations are included, you’ll be able to pick from over 40 layouts.
Low noise, low vibration The interlocking of the worm and worm wheel is characteristic since the contact is certainly linear and the relative slide is excellent. In comparison with rolling power transmission, noise and vibration are extremely low. Because of this, this technology is utilized to drive medical gear, elevators and escalators, etc.
The primary specifications of worm reduction gears
MA Series(Small)
Center distance(mm) 32,40
Reduction ratio 10,20,30,40,50,60
Input capacity(kW) 0.1~1(at an input of 1800 rpm)
Output torque(N・m) 20~66
Input speed(rpm) 0~1800
MA Series(Medium)
Center distance(mm) 50,63,80,100,125,140,160
Reduction ratio 10,15,20,25,30,40,50,60
Input capacity(kW) 0.4~30(at an input of 1800 rpm)
Output torque(N・m) 900~3570
Input speed(rpm) 0~1800
S Series
Center distance(mm) 50,60,70,80,100,120,135,155,175,200,225,250,300,350,400,450,500
Reduction ratio 10,15,20,25,30,40,50,60
Input capacity(kW) 0.3~255(at an input of 1800 rpm)
Output torque(N・m) 50~56600
Input speed(rpm) 0~1800
Key points when selecting a worm reduction gears
Selection
When choosing a worm reduction gears, the procedures for selecting the right gear are described in the manufacturer catalogs and the series and models should be selected according to those procedures. Particular care should be taken in essential areas such as for example selecting the load index, calculating the overhang load and examining the heat rated capability from the manufacturer.
Cautions during use
When using a worm reduction gears, heat produced during the initial period of make use of is high and running-in operation at 1/4, 1/2 and 3/4 of rated torque for eight hour periods is key to sufficiently achieving the performance of the worm reduction gears.
Maintenance and inspection
After completing running-in procedure (approximately 50 hours), it’s important to improve the lubricating oil and also to change the lubricating oil from then on about 1 time each year according to the operation manual provided by the manufacturer.
Product Description
The Worm Reduction Gear Box is provided by our company is of high-quality. Our products are created through the use of premium quality material and progress technology at our vendors end. These are widely used in various sectors. Our items are easily available at a very low Worm Reducer market prices.
Motor Mount Frame Options
TEC Motors, worm reduction gearbox.
Option A-160 B5 Body, Flange Mount.
Option B-132 B14 Frame, Face Mount.
Option C-100/112 B5 Frame, Flange Install.
High efficiency and secure operation. High load capacity and overload functions. Output Torque = (Power (kW) x 9550 (Constant))/ Gearbox result speed (rpm).
Higher ratios available on request reliant on service factor (40:1, 50:1, 60:1, 80:1, 100:1)
DESCRIPTION
Wormgears of the VF series are milestones for the industry worldwide. They succeeded in merging uncompromising quality with stateoftheart technology amd renown cost effectiveness.Absolute flexibility is distributed by the wide choice of several mounting options, shaft configurations and engine interface, all offered as standard. The helicalworm and the doubleworm edition, with or without the torque limiter, also add up, creating a highly versatile drive system.
ADDITIONAL INFORMATION
AMP
0.42 A
EFFICIENCY
84%
HP
0.12
KW
0.09
RATIO
7
RPM
200
TEMPERATURE RATING
20 level C TO 80 degree C
TORQUE
4 Nm
HSN
8483.40.00
WARRANTY PERIOD
12 Months
The worm reduction gears can be found in two series: X and H.
The series X, featuring a worm and worm wheel set, is available in versions XA with shaft and XF-XC with mounting provisions for motor.
Version XF (bell housing + coupling) offers great versatility to match a broad range of applications and provides higher efficiency compared to the compact range XC, where the emphasis is on space effectiveness.
Series H supplies the same features since series X with an extra plus: a spur gear pre-stage at the input end provides higher performance and a broader range of ratios than the X series.
Body sizes 110 and 90 feature a cast-iron housing cast enbloc, whereas smaller sizes make use of die-cast aluminium housings. The worm shaft is manufactured from casehardened and hardened alloy steel and ground-finished.
The worm wheel has a cast iron hub with cast bronze insert. Hollow output shaft is supplied as standard.
Broad range of options available:
second input, result flange, single or double extension result shaft, torque limiter with through cable, torque arm.